100W DC Converted Stator Voltage Regulator KTM 530 450 XCR 530 450 EXC 2008-2011 OEM 80039004000

2011 KTM 530 XC-W

2011 KTM 530 EXC

2011 KTM 450 XC-W

2011 KTM 450 EXC

2010 KTM 530 XC-W

2010 KTM 530 EXC

2010 KTM 450 XC-W

2010 KTM 450 EXC

2010 KTM 400 XC-W

2009 KTM 530 XC-W

2009 KTM 530 EXC

2009 KTM 450 XC-W

2009 KTM 450 EXC-R

2009 KTM 450 EXC

2009 KTM 400 XC-W

2008 KTM 530 XCR-W

2008 KTM 530 EXC-R

2008 KTM 450 XCR-W

2008 KTM 450 EXC-R

Stator Specifications:

Dimensions:

Interior diameter: 29 mm

Exterior diameter: 83 mm

Thickness: 13 mm

Length of wires stator to grommet: 60 mm

Length of wires grommet to plug: 490 mm

Other specifications:

Number of wires: 4

Number of plugs: 3

Number of pins: 4

Number of poles: 8

Wire to wire resistance:

Alternator: White to Yellow = 0.5 ohms +-20%

Source: Black/Red to Red/White = 30 ohms +-20%

Regulator Rectifier Specifications:

Dimensions:

Width: 54 mm

Length: 80 mm

Height: 22 mm

Wires length: 235 mm

Distance between fixation holes center to center: 65 mm

Other specifications:

Number of plugs: 3

Number of pins: 5

Number of wires: 5

Minimum Charging Voltage: 14.5 V +- 0.5 V

Maximum Charging Current: 50 A / 500 W

Open Circuit Voltage: < 15 V

Operation Temperature: -20°C to 85°C

Harness Specifications:

Dimensions:

Wires length: 530 mm and 60 mm

Number of wires: 3

Number of plugs: 3

Number of pins: 5

Before installing your new Stator

Check the AC output of the stator
Replace any burned or corroded connectors on stator and regulator rectifier
Check and repair any melted wiring
Use hi-temp dielectric grease on all connectors
Our stator might have a different wire color code than your original part.
All the wires are installed in the correct order; please do not change any of the wiring configurations.
This stator is designed as a direct plug-in replacement and should be used as such.
When bolting stator in, always use locking compound.
If our stator includes a pickup coil, always make sure the air gap is correct upon installation; we suggest as close as possible but no less than 0.010"".

Instruction pdf