Polaris SurePower ECM Harness CNC REVOLT Sportsman 400 450 500 600 700 Scrambler Trail Boss 4010684 4011088 4010937 4011110

Many years of Polaris ATV’s used the SurePower ECM module that controlled many things on the vehicle, including circuit breakers, cooling fan operation, and most importantly voltage regulation for the battery charging system. Most of these functions are reliable, except for the most important, the voltage regulator rectifier! The voltage regulator often fails, and leaves you faced with replacing the entire module just for this one function, which is likely to fail again.

RMSTATOR now provides a SurePower module Regulator Bypass kit to eliminate this problem on these popular ATVs. Our kit includes our heavy duty CNC aluminum REVOLT voltage regulator rectifier, a plug & play wiring harness, and mounting hardware. Simply mount the new voltage regulator on your frame, plug in and route the harness directly to the stator connector and battery terminals, and you’re ready to ride. You’ll never have to worry about a failing voltage regulator or SurePower replacement again.

This replacement kit is only meant to bypass the internal voltage regulator on Polaris ATVs that use the older black box and newer silver box (with single large connector) SurePower ECM Module..

RUNS 50% COOLER THAN OEM
2 years of R&D and careful choice of top graded performance components dramatically reduce failure rate by running substantially cooler than the best OEM and competitors’ products.

SOLVES THE MAJOR CAUSE OF FAILURE
REVOLT is the only voltage regulator rectifier on the market with a redesigned rectifier circuit to considerably improve reliability.

DISSIPATE HEAT 45% BETTER THAN OEM
Our improved proprietary Arctic Frostbite housing has increased and deeper fins and is CNC-machined from a high-quality aluminum billet for optimal heat transfer from internal components to external fresh air.

REVOLT is engineered, designed, and manufactured in USA under strict USA-based quality control standards.

2006 Polaris Trail Boss 330
2006 Polaris Sportsman 700 Carb
2006 Polaris Sportsman 500 HO
2006 Polaris Sportsman 500 6x6
2006 Polaris Sportsman 450
2006 Polaris Scrambler 500 4x4
2006 Polaris Magnum 330 4x4
2005 Polaris Trail Boss 330
2005 Polaris Sportsman MV7
2005 Polaris Sportsman 700 Carb
2005 Polaris Sportsman 600
2005 Polaris Sportsman 500 6x6
2005 Polaris Sportsman 500 4x4
2005 Polaris Sportsman 400 F/C Carb
2005 Polaris Scrambler 500 4x4
2005 Polaris Magnum 330 4x4
2005 Polaris Magnum 330 2x4
2004 Polaris Trail Boss 330
2004 Polaris Sportsman 500 6x6
2004 Polaris Sportsman 500 4x4
2004 Polaris Sportsman 400 4x4 F/C Carb
2004 Polaris Scrambler 500 4x4
2004 Polaris Magnum 330 4x4
2004 Polaris Magnum 330 2x4
2004 Polaris ATP 330
2003 Polaris Trail Boss 330
2003 Polaris Magnum 330 4x4
2003 Polaris Magnum 330 2x4

OEM
4010684
4011088
4010937
4011110
2203348
2203349
4010697
4010944

Machined Aluminum Mosfet Regulator :
Width: 103 mm
Length: 103 mm
Height: 28 mm
Fixation holes center to center: 80 mm

Other specifications:
Number of plugs: 2
Number of pins: 5
Number of wires: 0
Minimum Charging Voltage: 14.5 V +/- 0.5 V
Maximum Charging Current: 50 A / 500 W
Open Circuit Voltage: < 15 V
Operation Temperature: -20° C to 85°C

Polaris Surepower Module Regulator bypass Harness
Wires length : 1000 mm
Number of yellow wires : 3
Number of red wires : 1
Number of black wires : 1
Number of plugs : 3